If you’re like most people, you’ve heard of plastisol, but you likely don’t think too much about it. So, you’d be surprised to hear that you use products made from this material every day. This versatile material plays a huge role in various manufacturing processes, such as dip molding and dip coating, two techniques widely used to create many common products. Let’s dive further into what this material is and what it is used for:
What is Plastisol?
Plastisol is a liquid form of PVC (polyvinyl chloride) that’s commonly used in a variety of industries for coatings, molding, and dipping applications. When heated, it becomes a thick, moldable material that can take on different shapes. Once cooled, it solidifies into a durable, flexible, and smooth plastic coating. Plastisol is ideal for applications that require strength and flexibility combined with a smooth finish, making it a popular material for many plastic manufacturing processes.
How Plastisol is Used in Dip Molding and Dip Coating
Dip Molding
Plastisol is often used in dip molding, a process where a mold is dipped into the liquid Plastisol, then heated to form a skin around the mold. It’s then extracted from the tank, taken to a post-heat, and then begins cooling. This is used to create a variety of products around the medical world.
Dip Coating
The dip coating process is similar, except that the Plastisol is used coat an existing product. Some examples include wrenches, scissors, and watertight fittings. The coating protects these products from wear, chemicals, and environmental factors while maintaining their performance and extending their lifespan.
What Products Are Made from Plastisol?
Plastisol is incredibly versatile and is used in a wide variety of products across many industries. Here are some examples:
- Medical Equipment: Important medical tools such as anesthesia masks, endotracheal tubes, stethoscopes, and nasal cannula are made with Plastisol.
- Tool Handles and Grips: Plastisol-coated handles make tools more comfortable and provide a non-slip grip, ensuring better control.
- Fishing Lures: Plastisol is used in creating realistic, durable fishing lures that withstand repeated use in water without losing their shape.
- Protective Caps and Covers: Plastisol is ideal for creating protective covers for items like tools, handles, and automotive parts.
If you’re looking for high-quality Plastisol products or need any plastic manufacturing solutions, Piper Plastics is here to help. Our expertise in this field will allow us to provide custom solutions that meet your specific needs. Let us help you create the perfect product with Plastisol today! Call 800-966-9919 to get started!